Plasma Cracking

[ Plasma Gasifier ]

Plasma cracking is the latest future generation technology for breaking the chemical bonds and destroy any kind of solid or liquid organic waste. It is not an incinerator. Plasma cracking is a generic process which can accommodate any waste material, including liquid, gases and solid, in form or combination. Moisture content is not a problem. The process provides substantially lower environmental emissions (within TLV) for both gaseous and slag byproducts than do current state of the art technologies.

Type of waste which we can feed into the system: Plastic Waste, Municipal solid waste(Un segregated), Oil sludge & Tar, Hospital waste, Hotel waste, E waste, Tyre, rubber, nylon, thermocol, Bakelite etc. Wood, biomass, paper, husk, agro waste etc. Food waste, canteen waste, Organic waste, Fabric/textile waste

Process Description: Plasma cracking is the process of disintegrating molecules into its ionized (plasma) state by bombarding it with high energy electrons/ ions. High energy ions are produced by passing molecules/ atoms through electrical arc. After achieving its ionic state, the plasma ambience will comprise of C, O, and H ions. The most stable molecules formations at this stage/ temperature are Carbon monoxide and Hydrogen. Hence the product gas is a mixture of CO and H2. Every waste comprises of C, O, H and other inorganic compounds. Hence the gas purely comprises of CO and H2. The slag will comprise of silica, inert compounds and metal. From the slag we can sort out the metals the rest portion we can use as road fill, landfill, and in construction industry also. It is an advance cracking process which is performed in an oxygen starved environment to disintegrate waste into its basic ionized form. Plasma cracking does not combust the waste as incinerators do.

Since there is no formation or existence of cyclic compound in the product gas, chances of formation of toxins are remote. Hence this technology is the only technology to dispose waste, hazardous or non hazardous, in safest way.

Type Of Plasma: Plasma Arc
Incoming Power Supply: 3 Phase, 440 Volt
Supply Frequency: 50 Hz
Plasma Reactor: Mild Steel Construction As Per 1730/1989
Inside Insulation: Refractory Lining As Per Is 9
Feeding System: Pusher System
Temperature Of Arcing Zone: 5000 Degree C
Temperature Inside The Reactor: 2000 Degree C
Operating Mode: Continuous Process
Output Of The System: Syngas And Slag
Gas Cooling: By Water
Slag Cooling: By Water Quenching
Operating Ambient: Up To 70 Degree C
Volume Reduction Ratio: 400:1
Safety Compliance: According To The Standards
Color Coding: Entire System Follows The Standard Color Codes For Each Segments
Green Technology: No Toxins(no Dioxin,furan,sox,nox) May Be Some Traces Of Hydrocarbon

Delivering Results with Solid Dependability